An electric wire saw is a powerful and efficient tool designed for precision cutting in various industries. Unlike traditional cutting methods, it uses a high-speed rotating wire (typically diamond-coated) to slice through materials such as concrete, stone, and metal with exceptional accuracy. This method is especially useful for tasks that require intricate cuts, large-scale demolition, or material shaping. The electric wire saw machine is popular in industries such as construction, mining, and emergency rescue due to its versatility, safety features, and cost-effectiveness.
Electric Wire Saw Machines Parameters
| Model | YG-37HT-6P | YG-45HT-6P | YG-55HT-6P |
| Main Motor Power | 37KW-6P (50HP) | 45KW-6P (60HP) | 55KW-6P (75HP) |
| Flywheel Diameter | φ800mm | φ800mm | φ800mm |
| Wire Saw Speed | 0-40m/s | 0-40m/s | 0-40m/s |
| Max. Wire Saw Length | 20-60m | 20-80m | 20-100m |
| Walking Motor Power | 0.75KW (1HP) | 0.75KW (1HP) | 0.75KW (1HP) |
| Rotation Angle (Electric) | 360° | 360° | 360° |
| Walking Speed of Machine | 0-60m/h | 0-60m/h | 0-90m/h |
| Rail Length | 7.3m | 7.3m | 7.3m |
| Allowed Working Temperature | -15~+40℃ | -15~+40℃ | -15~+40℃ |
| Crawler Power | 42KW (56HP) | 42KW (56HP) | 42KW (56HP) |
| Dimension: LWH | 730023802150mm | 730023802150mm | 730023802150mm |
| Net Weight | 7T | 7.3T | 7.5T |
Applications of Electric Wire Saws
- Construction and Demolition: Frequently used to cut reinforced concrete walls, floors, and columns in construction and demolition projects. It’s particularly useful when precision is required, such as when cutting steel beams or dismantling large structures.
- Stone and Marble Fabrication: These saws are essential in the stone and marble industries for cutting and shaping large stone blocks into manageable sizes or custom designs.
- Emergency Rescue Operations: During rescue operations, they can be used to quickly and safely cut through twisted metal or concrete to create openings for trapped individuals.
- Mining and Quarrying: They are also widely used in mining and quarrying to cut large blocks of ore or stone, making them more manageable for further processing and transportation.
- Industrial Manufacturing: Precision cuts required in manufacturing, particularly in automotive or aerospace industries, can be easily made with THEM, ensuring accuracy in parts and components.
Advantages of Electric Wire Saws
- Precision Cutting: One of the most significant benefits is its ability to make highly accurate cuts. Whether cutting through reinforced concrete or shaping stone, this tool offers precision and reduces material waste.
- Enhanced Safety: Unlike traditional cutting methods, where workers are in close proximity to the cutting area, they allow operators to work remotely, reducing the risk of injuries from debris, flying particles, or sparks.
- Environmental Benefits: producing minimal dust, noise, and vibration compared to conventional methods, making them safer and more environmentally friendly. This is especially important for projects in populated or sensitive areas.
- Cost-Effective: Though the initial investment may be higher, the precision and efficiency of it lead to faster project completion, reduced material waste, and long-term cost savings.
Customer Case Studies
Case 1: Construction Industry
A construction company needed to remove several large reinforced concrete columns as part of a renovation project. They used the wire saw electric to cut through the thick concrete, achieving a precise and clean cut. The customer reported that the wire saw electric allowed them to complete the task more efficiently and safely compared to traditional methods.
Case 2: Stone Fabrication
In the stone fabrication industry, a customer used the wire saw electric to cut large marble blocks into smaller slabs for countertops. The customer highlighted the saw’s ability to make intricate cuts, ensuring minimal material waste while achieving a high-quality finish.
Case 3: Emergency Rescue
During an emergency, a rescue team used the wire saw electric to cut through a collapsed building’s reinforced concrete to free trapped individuals. The saw’s precision and speed enabled them to create rescue openings without causing further damage to the structure, significantly enhancing the rescue team’s efficiency.
FAQ
- What is the difference between a concrete wire saw and a diamond wire saw for concrete?
A concrete rope saw typically refers to a saw used for cutting through concrete, while a diamond wire saw for concrete specifically uses diamond-coated wire for enhanced cutting power and durability. Both are designed for similar tasks, but the diamond wire saw provides superior performance for tough materials. - How does the electric wire saw work?
It works by using a high-speed rotating wire (often diamond-coated) to cut through materials. The wire is driven by an electric motor, and the operator controls the saw remotely for precise cuts. - Is the electric wire saw machine easy to maintain?
Yes, the electric wire saw machine is relatively easy to maintain. Regular cleaning, checking the wire, and ensuring the motor is well-lubricated will help keep the machine in optimal working condition.
Contact YG Machinery: Your Trusted Wire Saw Manufacturer
At YG Machinery, we are committed to providing high-quality wire saws for a variety of applications. Whether you’re working in construction, mining, or emergency rescue, our wire saws will help you get the job done quickly and efficiently. For more information on our hydraulic rock breaker machine, diamond wire saws, demolition shear or any other cutting equipment, contact us today for a free quote!【WhatsApp/WeChat/Skype/Phone】: +86 13837115193.
